Dry-film polymer waveguide for silicon photonics chip packaging.

Polymer waveguide made by dry film process is demonstrated for silicon photonics chip packaging. With 8 µm × 11.5 µm core waveguide, little penalty is observed up to 25 Gbps before or after the light propagate through a 10-km long single-mode fiber (SMF). Coupling loss to SMF is 0.24 dB and 1.31 dB at the polymer waveguide input and output ends, respectively. Alignment tolerance for 0.5 dB loss increase is +/- 1.0 µm along both vertical and horizontal directions for the coupling from the polymer waveguide to SMF. The dry-film polymer waveguide demonstrates promising performance for silicon photonics chip packaging used in next generation optical multi-chip module.

Fabrication and inter-channel crosstalk analysis of polymer optical waveguides with W-shaped index profile for high-density optical interconnections.

For applications in high-density and high-speed optical interconnections, we propose to utilize polymer parallel optical waveguides (PPOWs) with so-called W-shaped refractive index profile in the core area. A W-shaped index profile is composed of a parabolic index distribution surrounded by a narrow index valley, followed by a cladding with a uniform refractive index. We expect that W-shaped index profiles contribute to decreasing the inter-channel crosstalk due to mode conversion in the waveguides. In this paper, we investigate how much the index difference of the index valley improves the crosstalk value. First, we fabricate polymer waveguides with various index profiles by changing the composition of the copolymer for cladding. We show the results that a 1-m long W-shaped profile PPOW has not only low propagation loss (0.027 dB/cm), but an inter-channel crosstalk (~-40 dB) lower than those of graded index (GI) core PPOW we previously fabricated. Next, we theoretically analyze the propagation loss and inter-channel crosstalk in polymer waveguides with different index profiles by means of a ray tracing model in which the light scattering effect is included. The calculation results indicate that the index valley surrounding each core works properly for preventing the power coupling from the cladding modes to the propagation modes, and consequently, very low inter-channel crosstalk is realized with W-shaped index profiles.

High-density channel alignment of graded index core polymer optical waveguide and its crosstalk analysis with ray tracing method.

We fabricate graded index (GI) multi-channel polymer optical waveguides comprised of poly methyl methacrylate (PMMA)-poly benzyl methacrylate copolymer for the purpose of achieving high thermal stability in the GI profiles. The waveguides obtained show slightly higher propagation loss (0.033 dB/cm at 850 nm) than doped PMMA based GI-core polymer waveguides we have reported, due to the excess scattering loss inherent to the mixture of copolymer and homo-polymer in the core area. In this paper, we focus on the influence of the excess scattering loss on mode conversion and inter-channel crosstalk. We simulate the behavior of light propagating inside the core with and without the scattering effect. Using the simulation, the excess loss experimentally observed in the copolymer-core waveguide is successfully reproduced, and then, we find that the excess scattering loss of 0.008 dB/cm could increase the inter-channel crosstalk from -30 dB to -23 dB which agrees with the experimentally observed value. Although the simulation of the inter-channel crosstalk was performed only on our GI-core polymer optical waveguides, it is capable of modeling the conventional SI rectangular-core waveguides. Some amount of excess scattering is generally observed in the conventional SI-core waveguides, and thus, the application of this simulation to SI-core waveguides allows a feasible design for high-density alignment of the waveguides.